Wire Plasma Surface Treatment Machine

OVERVIEW

Plasma treaters produce plasma surface treatment to promote the adhesion of inks, adhesives, coatings, sealants & paints. It could also clean the surface with ideal neat and tidy areas. The manufacturers or factories integrate in-line plasma treatment equipment to enhance adhesion on plastics, composites, metals & glass surfaces. The plasma pretreatment process cleans, etches, functionalizes surfaces to activate bonding areas by increasing wettability and surface energy. 

This plasma surface treatment could make the surface of the wires/cables easier to make the printing.

Winda Plasma Surface Treatment Machines provide industrial manufacturers in the assembly, printing & decorating industries with repeatable adhesion process control. In many cases plasma surface treatment eliminates the need for hazardous primers and inefficient manual surface preparations.  

MAIN FEATURES

1. The surface treatment is fast and reliable.

2. The well-distributed plasma beam ensures the even and stable surface treatment.

3.  It is low cost and environmental pre-process for the products.

4.  It could purge the material surface chemicals, organic contamination, and it could clean the dust on it too.

5. The treatment is better than water clean or CO2 clean system because no additional material cost. And compare with sand blasting, it could process the whole material structure, not only the projecting forward part. 

6. The plasma treatment could be integrated with the product production line, no need pre-process. 

7. Reliable system: the machine could self-check after startup, it monitors all the working process and parameters. It has the warnings and protection functions.

8. The machine interface is easy to adjust and set the parameters and check the system. The machine could be work in alone mode or in-line mode. It has the RS485 communication port, so the machine could be remotely controlled.

9. The treatment energy density could be adjustable according to the material speed.

10. The plasma machine has 2 rows of ion nozzles to treat the wires surface.

11. Applying IGBT to increase the machine’s reliability and get good performance.

Application Examples

Printings: Getting inks to successfully bond to a wide range of plastics is an industrial challenge across many industries. Plasma and flame surface treaters have proved invaluable at preparing surfaces for ink adhesion in the decorating, packaging, identification, and marking applications.

When inks do not bond with surfaces it is often because the surface has inherently low surface energy, surface contamination and additives which have risen to its surface. In-line surface treating is performed immediately prior to printing and creates a high energy surface, cleaned of contaminates and functionalized with increased bonding sites for adhesion. 

For examples: wires/cables pre-processing for ink Printing. After plasma treatment, the ink will be stick more firmly and clearly on the wires/cables.

Wire & cables Manufacturers: Atmospheric plasma treaters are enabling manufactures to switch to ink jet printing from traditional marking methods such as hot stamping and print wheels. Economical ink jet printing is a non-contact printing process which supports high line speeds & fast changeovers. Changes to wire marking content are handled electronically and can be database driven.

Materials with low surface energy, including PE, PVC, PP, PTFE, XLPE, ETFE, FEP, EPDM, PVDF, PFA, Silicone and more have difficulty bonding with inks. Plasma treatment activates these surfaces to improve wettability and bonding properties. This process creates indelible printing providing excellent abrasion and smudge resistance.

SPECIFICATIONS

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